Case Study

Driving Efficiency in Central Maharashtra with our 3-Stage Wheeler Plant

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Blackrock Crushing | Parbhani, MH

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Situated in the heart of the Marathwada region, Parbhani has emerged as a key supply hub for aggregates used in state and central infrastructure initiatives. As demand for quality GSB, WMM, and concrete-grade material surged, Blackrock, led by Mr. Prashant Giri, stepped up to meet the region’s rising material needs. Tasked with delivering over 7,00,000 tons of aggregates annually for national highway and smart city projects, Mr. Giri sought a reliable, high-capacity crushing solution that could thrive in the varied geological conditions of central Maharashtra.

Geological Setting – Mineral Belt of Parbhani

Parbhani is characterized by its basaltic bedrock interspersed with lateritic deposits and weathered rock formations. While abundant in hard rock suitable for construction, the terrain presents significant challenges in terms of uniformity, hardness variability, and moisture content. This diverse geology demands robust machinery that can handle both consistency and capacity.

Yellow wheel loader bulldozer is working in quarry against the background of crushed stone storage.

The Challenge

Operating across multiple sites and working under strict project timelines, Blackrock faced recurring hurdles: long setup times for stationary plants, frequent breakdowns in their older crushing units, and poor shape of final aggregates. These issues affected both output quality and delivery schedules. A mobile, energy-efficient, low-maintenance solution was crucial to match the demanding pace of government-backed roadwork and smart city development.

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The Solution

Taurian’s 250 TPH Wheeled 3-Stage Crusher Plant

Taurian’s wheeled solution was a perfect fit for Blackrock’s dynamic operations. After evaluating their output requirements and material characteristics, our team proposed a 3-stage wheeled plant comprising: TJ300 Jaw Crusher, CG250 Cone Crusher and T220 VSI Crusher.

Key Features:

  • Fast Setup & Mobility: The wheeled design enabled setup in under a day and quick repositioning between work zones—ideal for projects spread across districts.

  • Optimized Power Usage: Each crusher unit was configured for optimal fuel and energy efficiency, helping reduce operational costs significantly.

  • Tailored Settings: The plant was tuned to accommodate the moisture-heavy, flaky basalt common in Parbhani, ensuring reliable throughput and consistent aggregate size.

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Results and Impact

In just the first year of operation, Blackrock reported a 25% increase in production efficiency, with a marked improvement in aggregate quality and shape—crucial for meeting MORTH standards. Reduced downtime, lower diesel consumption, and a robust support framework from Taurian led to seamless project execution across NH-361 and various urban development contracts. The plant’s plug-and-play nature has allowed Mr. Prashant Giri’s team to scale operations while minimizing CAPEX overheads.

Today, Blackrock is among the leading material suppliers in the Marathwada region, consistently delivering to NHAI and PWD projects with Taurian’s 3-stage wheeled solution at the core of their operations.

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