Case Study

Double the Cyclones, Double the Output with Cyclotwin in Neemuch

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Alok Stone Crusher | Neemuch, MP

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In the fast-developing industrial and infrastructure zones of western Madhya Pradesh, high-quality M-Sand and P-Sand are in growing demand. Alok Stone Crusher, run by Mr. Alok, has long been a trusted aggregate supplier to NHAI projects and commercial contractors in Neemuch and Mandsaur. As project volumes grew and quality norms became stricter, Mr. Alok decided to upgrade to a more powerful washing solution.

The choice: Taurian’s TWS150 Cyclotwin, a double cyclone washing unit from the Cyclowash series, built for high-volume, high-efficiency sand cleaning.

Geological Setting – Limestone and Weathered Rock of Neemuch

The terrain of Neemuch consists of hard limestone deposits and weathered sedimentary rocks. These formations, while suitable for crushing and sand production, often yield fines with high silt content and variable gradation. Meeting the IS 383 standards for washed sand in such conditions requires advanced classification and moisture management.

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The Challenge

Alok Stone Crusher previously operated with basic classifiers and single-stage washing setups that could not meet rising demand in terms of volume or quality. Moisture retention in sand, uneven fine removal, and low yield from the raw material led to increased wastage and missed deadlines on project deliveries. Mr. Alok needed a scalable, high-capacity system to produce washed M-Sand and P-Sand consistently, even with fluctuating feed material quality.

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The Solution

Taurian TWS150 Cyclotwin – Dual Cyclone Sand Washing Unit (CycloWash Series)

After thorough site and material evaluation, Taurian supplied the Cyclotwin, a dual cyclone system designed for plants requiring higher throughput, precise silt removal, and fast dewatering.

Key Features:

  • Dual Cyclone Classifiers: Enable efficient separation of ultra-fines with high recovery rates across two product streams.

  • High-Capacity Output: Designed to handle up to 150 TPH of raw feed, ideal for producers serving large infrastructure contracts.

  • Integrated Dewatering Screen: Delivers consistently dry, stackable M-Sand and P-Sand with low moisture content (8–10%).

  • Water-Efficient Operation: Optimized for closed-loop water systems and reduced environmental impact.

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Results & Impact

Post-installation, Alok Stone Crusher’s production efficiency jumped by over 60%, with zero rejections from highway and concrete contractors. The CycloTwin unit now delivers clean, uniform sand for both M-Sand and P-Sand markets, meeting all IS specifications and ready-mix plant requirements.

Mr. Alok also reported reduced sludge generation, higher yield per ton of raw material, and fewer breakdowns—allowing for round-the-clock operations. The increased capacity enabled the company to expand supply to new districts and take on multiple government tenders simultaneously.

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