Case Study

Delivering Consistent Aggregates with Taurian’s 3-Stage Crushing & Screening Solution

Sujangarh hero

BM Stone Crusher | Sujangarh, RJ

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Sujangarh hero

BM Stone Crusher, based in Sujangarh, Rajasthan, has emerged as a key supplier of aggregates and manufactured sand for the region’s construction and infrastructure projects. With demand steadily rising, owner Mr. Bharat Manda needed a reliable, high-performance crushing and screening solution that could deliver both quantity and consistent quality. Since 2022, BM Stone Crusher has been operating a Taurian 3-stage plant that continues to run successfully, meeting the needs of local contractors and builders.

Geological Setting – Mineral Deposits of Sujangarh

Sujangarh, located in the Churu district of Rajasthan, is part of the arid zone characterized by sandstone, gravel, and varying grades of hard rock deposits. These geological conditions require equipment that can handle abrasive material while still producing market-ready outputs for roadwork, housing, and industrial construction projects.

hard rock deposits in sujangarh

The Challenge

Before Taurian’s intervention, BM Stone Crusher faced challenges such as:

  • Inconsistent product gradation across different aggregate sizes.
  • Higher wear rates due to abrasive feed material.
  • Need for a solution that balanced production volume with operating cost efficiency.

Mr. Bharat Manda’s goal was to invest in a plant that could provide long-term reliability, deliver precise sizes, and meet rising demand without frequent breakdowns.

Sujangarh 1

The Solution

Taurian Jaw Crusher TJ200, Cone Crusher CG 250 & Circular Motion Screen CMS 1850 – 4 Deck

After evaluating the site conditions and production targets, Taurian recommended a 3-stage plant configuration comprising:

  • Primary Jaw Crusher TJ200: For aggressive feed handling and consistent first-stage reduction, ensuring a strong foundation for downstream crushing.

  • Secondary Cone Crusher CG 250: Designed to handle abrasive stone while producing cubical aggregates with high reduction efficiency.

  • CMS 1850 – 4 Deck Circular Motion Screen: Enabled precise gradation into multiple sizes, ensuring clean and well-structured outputs for the market.

Results and Impact

Since commissioning in 2022, BM Stone Crusher’s Taurian plant has delivered consistent performance and measurable improvements:

  • Sustained Reliability: Plant has been running successfully for over 3 years with minimal downtime.
  • High-Quality Output: Consistent aggregate and M Sand meeting project requirements.
  • Operational Efficiency: Lower maintenance requirements and reduced wear-part costs.
  • Customer Satisfaction: Steady supply has helped BM Stone Crusher secure repeat orders from contractors in the region.
Sujangarh – Result impact