Case Study

Boosting Rural Infrastructure Supply with Taurian’s High-Performance 2-Stage Crushing Plant

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RR Crushers | Kekri, RJ

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As rural infrastructure projects accelerate across Rajasthan, especially in regions like Kekri, reliable and high-quality aggregate supply has become a necessity. RR Crushers, led by Mr. Madan Lal Gujjar, emerged as a crucial material supplier for government roadworks, canal lining projects, and rural housing developments in Ajmer district. To meet growing demand for 40 mm down aggregates and GSB, Mr. Gujjar invested in a 2-stage crushing plant that could deliver consistent output with minimal operational complexity and power consumption.

Geological Setting – Hard Rock Resources of Kekri

The geological profile of Kekri is dominated by hard quartzite and metamorphic rock formations, which are known for their durability but are also highly abrasive. This makes the region ideal for road-grade aggregates but requires heavy-duty equipment capable of withstanding continuous, rugged use while minimizing wear and tear.

Extraction of mineral resources in the granite quarry

The Challenge

Before partnering with Taurian, RR Crushers was dependent on leased equipment that was inefficient, consumed excessive diesel, and delivered inconsistent product sizing. Frequent mechanical issues and lack of after-sales support led to multiple shutdowns—delaying project deliveries and increasing operating costs. Mr. Gujjar needed a reliable, low-maintenance solution tailored for continuous use in harsh environments and capable of maintaining high production volumes even with fluctuating feed conditions.

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The Solution

Taurian 2-Stage Crushing Plant: TJ300 Jaw + CG250 Cone Crusher

After on-site inspection and material analysis, Taurian provided a custom-built 2-stage solution: TJ300 Jaw Crusher and CG250 Cone Crusher – For efficient secondary crushing with tight CSS control, ensuring uniform sizing and optimal shape.

Key Features:

  • Heavy-Duty Frame and Bearings: Ideal for tough conditions and 24×7 operation.

  • Low Operating Cost: Optimized for minimal fuel usage and reduced wear part replacement frequency.

  • Quick Setup: Modular design helped reduce installation time, allowing faster commissioning and quicker ROI.

  • On-Ground Support: Taurian provided hands-on training and ongoing service support, ensuring zero performance downtime post-installation.

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Results and Impact

Since deploying the Taurian 2-stage plant, RR Crushers has reported a 40% increase in production stability, even with variable feed material. The plant consistently delivers 150–200 TPH of high-quality aggregates suitable for WBM and concrete work. With improved product consistency and fewer breakdowns, Mr. Gujjar has been able to expand supply contracts across Kekri, Nasirabad, and Tonk.

Moreover, reduced fuel consumption and spare part requirements have significantly improved profit margins. The reliability of the plant has enabled RR Crushers to bid confidently for larger government tenders, strengthening their position in Rajasthan’s competitive aggregates market.

kk web 4 result impact
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