Case Study

Elevating Product Quality and Water Efficiency in Haridwar

Mahaveer Stone Crusher – web

Mahaveer Stone Crusher | Haridwar, UK

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Mahaveer Stone Crusher – web

Mahaveer Stone Crusher, led by proprietor Mr. Piyush Jain, plays a key role in supplying premium construction aggregates across the rapidly growing regions of Haridwar and Rishikesh. With increasing demand from real estate developers and RMC plants, Mr. Jain faced the challenge of producing high-quality M-Sand and washed aggregates in an environmentally responsible way—especially in a region with strict pollution control mandates and groundwater conservation norms.

Geological Setting – The Mineral Belt of Haridwar

Located in the foothills of the Himalayas, Haridwar’s geology is defined by alluvial plains with deposits of riverbed boulders, quartzite, and hard sandstone, all shaped by the flow of the Ganga and its tributaries. These materials are abrasive, variable in size, and often mixed with silt and clay—posing unique challenges for both crushing and washing operations.

The Mineral Belt of Haridwar – web

The Challenge

Mahaveer Stone Crusher was operating with aging equipment that struggled to meet the region’s stringent quality norms for plaster and concrete sand, especially during monsoon months. Frequent silt contamination, poor classification of particles, and high water consumption affected both output consistency and regulatory compliance. With expansion in sight, Mr. Jain sought a complete solution to ensure superior sand grading, cleaner aggregates, and optimal water usage.

The Challenge – web 1

The Solution

A Custom-Engineered System from Taurian

After multiple site visits and detailed feed analysis, Taurian recommended a CB200 Cone Crusher, CMS 2060 2-deck Wet Screen, and the TWS200B Washing Plant, complete with bucket wheel, underflow thickener, and fine material washer.

Key Benefits Delivered:

  • Cleaner M-Sand Output: Consistent plaster sand (0–4.75 mm) and concrete sand (0–8 mm) now within IS 383 limits.

  • Reduced Water Usage: The bucket-wheel and thickener combo recycles over 85% of water used per cycle.

  • Minimal Fines Loss: Smart underflow design ensures retention of valuable fines while expelling only silty water.

  • Compact Footprint: Ideal for Haridwar’s hilly terrain and NGT-sensitive zone.

  • Ease of Maintenance: Modular design of the CB200 and CMS series allows quick liner changes and minimal downtime.

The Solution – web

Results and Impact

Since commissioning in early 2023, the Taurian system has increased Mahaveer Stone Crusher’s plant productivity by over 25% and helped reduce water consumption by 40%, setting a new standard in sustainable aggregate processing in the region.

The consistent output has secured long-term supply contracts with leading infrastructure developers, and the plant’s performance during peak monsoon season has impressed both contractors and environmental monitors alike.

The Challenge – web
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