Case Study

Precision Screening Meets Powerful Crushing: Taurian Trio Delivers Performance in Pune

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Jai Tulja Bhavani Stone Crusher | Pune, MH

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As Pune’s infrastructure growth accelerates—from metro rail and highways to smart city projects—the demand for high-quality, well-graded aggregates has never been higher. Mr. Nikhil Dalvi, owner of Jai Tulja Bhavani Stone Crusher, recognized the need to upgrade from conventional equipment to high-performance solutions that could deliver finer separation, better particle shape, and higher efficiency. Taurian answered the call with a tailored package consisting of the HFS 6193 High Frequency Screen, the CB100 Bearing Cone Crusher, and the TJ200 Jaw Crusher.

Geological Setting – Basalt-Rich Terrain of Pune District

The Deccan basalt flows that dominate Pune’s geology are dense, abrasive, and hard to crush efficiently. These formations require rugged equipment with excellent wear resistance and precise gradation control, especially when producing high-quality 10mm and 6mm material for RMC, road base, and structural concrete.

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The Challenge

Operating in a competitive supply zone, Jai Tulja Bhavani Stone Crusher faced challenges with:

– Inconsistent gradation in fine aggregates
– Excessive flakiness in 10mm and below fractions
– Low throughput from aging jaw and cone units
– Limited ability to cater to premium RMC clients

Mr. Dalvi needed a crushing and screening setup that could address all three critical dimensions: capacity, shape, and gradation—while also reducing operational downtime.

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The Solution

Taurian Crushing & Screening Package, comprising:

– TJ200 Jaw Crusher – A robust primary crusher for basalt, designed with an aggressive nip angle for superior feed handling

– CB100 Cone Crusher – A bearing-type cone crusher with compact design and excellent shape control for secondary crushing

– HFS 6193 High Frequency Screen – A triple-deck, fine separation screen for precise sizing, minimal recirculation, and superior classification of <10mm and <6mm material

Key Features:
– High-Speed Screening: HFS 6193 delivers sharper cuts, ideal for M-Sand and concrete-grade fines
– Shape Excellence: CB100 ensures cubical output and low flakiness index, perfect for concrete and bitumen mixes
– Scalable Setup: Modular layout allows expansion and integration with future washing or VSI units
– Efficient Power Use: Optimized drives reduce energy consumption across all three machines

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Results & Impact

With the Taurian setup fully commissioned, Jai Tulja Bhavani Stone Crusher achieved a 70% improvement in product consistency across all sizes—particularly in 10mm and 6mm aggregates. Key benefits include:

– Zero rejection from RMC plants due to improved gradation
– Faster screening cycles and reduced stockpile pressure
– Lower liner wear and higher uptime on the crushing units
– Strengthened position as a premium supplier to Pune’s urban development projects

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