Case Study

Taurian 2-Stage Plant Drives Aggregate Supply in Haryana

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Shri Ganesh Stone Crusher | Narnaul, HR

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Strategically located near the Haryana-Rajasthan border, Narnaul has emerged as a key source of construction aggregates for NCR (National Capital Region) and state infrastructure projects. To meet the growing demand from highway builders, ready-mix plants, and public contractors, Mr. Ratan Lal, owner of Shri Ganesh Stone Crusher, chose Taurian’s 2-stage modular crushing solution—a setup designed to balance high productivity with ease of maintenance and fast commissioning.

Geological Setting – Quartzite-Rich Belt of Narnaul

The Narnaul region is characterized by tough, quartzite-dominated formations with high density and abrasive tendencies. These rocks offer excellent durability for road base and concrete aggregates but demand strong primary and secondary crushing systems to produce consistent shape and gradation without frequent wear part replacements.

Quartzite Rich Belt of Narnaul

The Challenge

Prior to the Taurian installation, Mr. Lal relied on outdated crushing equipment that delivered irregular output and required constant maintenance due to the harsh geology. The old setup struggled to meet contractor demands for specific sizes such as 10mm, 20mm, and dust. Additionally, the absence of an efficient screening and shaping solution meant high recirculation and poor plant efficiency. A modern, modular, easy-to-operate 2-stage solution was essential.

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The Solution

Taurian 2-Stage Modular Crushing Plant

While the specific component models can vary, the typical 2-stage Taurian configuration includes:

  • Primary Jaw Crusher (TJ Series) – For heavy-duty primary reduction of large quartzite feed
  • Secondary Cone Crusher (CG Series) – For shape-controlled secondary crushing and sizing
  • Integrated Vibrating Screen (CMS Series) – For separation into multiple sizes like 20mm, 10mm, 6mm, and fines

Key Features:

  • Modular Build: Fast setup and scalable layout that fits easily within existing site boundaries
  • Durable Design: Built to handle continuous operation in abrasive quartzite conditions
  • High Throughput: Designed for 200–250 TPH of consistent, cubical output
  • Operator Friendly: Simplified controls, easy access for maintenance, and minimal manual intervention

Results and Impact

With the Taurian 2-stage plant fully operational, Shri Ganesh Stone Crusher has reported a 50% increase in overall efficiency and significant improvement in product shape and consistency. The plant now produces multiple well-separated product sizes ideal for bitumen layers, concrete mixes, and GSB, helping Mr. Ratan Lal secure new contracts with both private and government clients.

Reduced downtime, minimal recirculation, and reliable support from Taurian’s service team have enabled the site to operate at peak capacity with minimal disruption.

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