Case Study

Taurian’s 2-Stage Crushing System Powers Performance in Chittorgarh

Sawaliya, Chittorgarh Hero

Sawaliya Stone Crusher | Chittorgarh, RJ

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Sawaliya, Chittorgarh Hero

Located in the heart of Rajasthan’s limestone and hard rock belt, Sawaliya Stone Crusher, founded by Mr. Ram Prasad—a respected local leader and MLA—caters to the growing material demand across Chittorgarh and nearby districts. To support critical infrastructure projects and ensure consistent supply to contractors, Mr. Prasad invested in a high-capacity 2-stage crushing plant from Taurian featuring Grizzly Feeder 1142, Jaw Crusher TJ300, Cone Crusher CG250, and a CMS1860 4-deck screen—a complete setup focused on efficiency, accuracy, and output versatility.

Geological Setting – Hard Limestone and Sandstone of Chittorgarh

Chittorgarh is known for its hard limestone and quartz-rich sandstone formations. These materials are highly abrasive and require rugged crushing machinery and multi-level screening to achieve controlled gradation and shape, especially for roadwork, GSB, WMM, and concrete-grade aggregates.

Sawaliya, Chittorgarh – Sandstone

The Challenge

Prior to installing the Taurian system, Sawaliya Stone Crusher operated using basic equipment which lacked the throughput and consistency needed for high-volume supply contracts. There were challenges in handling large feed sizes, maintaining shape consistency, and separating into multiple clean fractions. With public projects under tight deadlines, Mr. Prasad needed a robust, high-throughput system that could handle tough material while maintaining gradation accuracy and equipment uptime.

Sawaliya, Chittorgarh (3)

The Solution

Taurian 2-Stage Modular Plant, comprising:

  • Grizzly Feeder 1142 – For pre-screening and removing fines, ensuring smooth flow to the primary stage

  • TJ300 Jaw Crusher – Heavy-duty primary crusher for handling large boulders and hard rock

  • CG250 Cone Crusher – For precise secondary reduction with controlled shape and size output

  • CMS1860 4-Deck Screen – High-capacity screening for accurate separation into up to five product sizes

Sawaliya, Chittorgarh (1)

Results and Impact

The new Taurian setup has transformed operations at Sawaliya Stone Crusher, delivering:

  • 40% increase in output consistency

  • Multiple product sizes from a single feed, reducing rehandling

  • Improved shape quality for road base and concrete-grade aggregates

  • Zero unexpected breakdowns in the first six months of continuous operation

With the new plant, Mr. Ram Prasad has positioned Sawaliya Stone Crusher as a reliable supplier for district PWD, irrigation, and PMGSY projects, reinforcing his commitment to both infrastructure development and local employment.

Sawaliya, Chittorgarh (4)