Cyclowash™

Frac Sand Solution

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Washing System for Industrial-Grade Sand

The Frac is ideal for industrial-grade frac, glass, and silica sand. It integrates cyclone classification, dewatering, and slurry handling in a containerized setup. Built for high-purity output and mobility, it ensures consistent sand quality with low water loss—ideal for quarries and remote mining sites.

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What We Offer

Frac is a modular, crawler-mounted washing system that integrates a high-G aggregate screen, twin hydrocyclones, dual dewatering screens, and automated slurry handling systems. It’s built for operations that demand sharp cut-point accuracy, high material recovery, and mobile flexibility. With a design focused on quick setup, portability, and continuous output, it supports producers targeting tight-spec industrial sands, particularly in the oil & gas and construction sectors.

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Key Benefits

Advanced classification, scrubbing, and dewatering technologies

Frac Sand System delivers clean, cut-size precision for hydraulic fracturing.

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Integrated Grid Box
Integrated Grid Box

High-volume sand processing line supports large-scale operations without compromising quality.

Precision Sand Classification
Precision Sand Classification

- Multi-hydrocyclone setup delivers sharp particle separation and ultra-clean fines removal.
- Built for API-grade 40/70 and 50/140 frac sand production.

High-Frequency Precision Screening
High-Frequency Precision Screening

- Integrated high-frequency screen ensures accurate size separation before dewatering.
- Removes oversize and undersize fractions efficiently, delivering tightly graded frac sand ready for drying or storage.

Elevated, Skid-Mounted Modular Design
Elevated, Skid-Mounted Modular Design

- Compact footprint with integrated walkways and access platforms.
- Quick site deployment with plug-and-play assembly.

Dewatering Module
Dewatering Module

- High-frequency dewatering screen ensures low moisture output.
- Enables optimal dryer feed and reduces energy consumption downstream.
- Designed to meet specifications for frac sand, glass sand, and high-silica industrial applications.

Process Efficiency with Recycled Water
Process Efficiency with Recycled Water

- Compatible with closed-loop water recovery using thickeners and filter presses.
- Ideal for operations in water-stressed environments.

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Product Features

Engineered for safe, seamless operation—making sand washing simpler and more efficient.

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Seamless material flow

From raw feed through the heavy-duty feeder grid box into precision screening, followed by multi-stage hydrocyclone classification, cleaned sand is then dewatered and transferred via frac conveyors, ensuring consistent, high-purity output ready for drying or stockpiling.

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Multi-cyclone configuration

At the heart of the Taurian Frac system lies the power of four high-performance hydrocyclones, working in parallel to achieve sharper cut points and finer sizing. This multi-cyclone configuration ensures efficient separation of ultrafines, delivering consistently graded frac sand with superior purity.

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Screen sprinkler system

The integrated screen sprinkler system ensures effective wet screening by uniformly distributing water across the screen decks. This helps break down clay lumps, remove fine contaminants, and maintain consistent material flow—enhancing screening efficiency and improving the overall cleanliness of the processed frac sand.

Feature 4 hydraulic Feeder box

Grid box with hydraulic adjustment

Easily modifiable opening angle for optimal oversize separation and combined with smart feed separation, it ensures that only appropriately sized material enters the process, reducing equipment wear, preventing blockages, and improving overall plant efficiency and throughput.

Seamless material flow
Multi-cyclone configuration
Screen sprinkler system
Grid box with hydraulic adjustment
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WetScreen 1
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WetScreen 1
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Technical Specifications

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SCREENBOX2 AGG 2 SAND3 AGG 2 SAND2 AGG, 1 SAND3 AGG 1 SAND
Capacity12 m³12 m³12 m³12 m³
Screen size (L × W)4.9 m × 1.5 m4.9 m × 1.5 m4.9 m × 1.5 m4.9 m × 1.5 m
No. of decks3333
Motor15 kW15 kW15 kW15 kW
Dewatering screen (L × W)3.7 m × 1.5 m3.7 m × 1.5 m3.7 m × 1.5 m3.7 m × 1.5 m
Screen motor8 kW8 kW8 kW8 kW
Fines cyclone4 × T2504 × T2502 × T250, 2 × T3502 × T250, 2 × T350
Fines pump200/150 – 15 kW200/150 – 32 kW250/200 – 45 kW250/200 – 45 kW
Max spraybar water @ 2 bar235 m³/hr340 m³/hr235 m³/hr340 m³/hr
SCREENBOX2 AGG 2 SAND3 AGG 2 SAND2 AGG, 1 SAND3 AGG 1 SAND
Capacity12 m³12 m³12 m³12 m³
Screen size (L × W)6 m × 1.8 m6 m × 1.8 m6 m × 1.8 m6 m × 1.8 m
No. of decks2323
Motor22 kW22 kW22 kW22 kW
Dewatering screen (L × W)4.3 m × 1.8 m4.3 m × 1.8 m4.3 m × 1.8 m4.3 m × 1.8 m
Screen motor12.4 kW12.4 kW12.4 kW12.4 kW
Fines cyclone4 × T3004 × T3002 × T300, 2 × T4002 × T300, 2 × T400
Fines pump200/150 – 22 kW200/150 – 22 kW250/200 – 45 kW250/200 – 45 kW
Max spraybar water @ 2 bar268 m³/hr400 m³/hr268 m³/hr400 m³/hr

Downloads for Frac

Frac

Case Study

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