Cyclowash™

Frac Sand Solution

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Washing System for Industrial-Grade Sand

The Frac is ideal for industrial-grade frac, glass, and silica sand. It integrates cyclone classification, dewatering, and slurry handling in a containerized setup. Built for high-purity output and mobility, it ensures consistent sand quality with low water loss—ideal for quarries and remote mining sites.

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What We Offer

Frac is a modular, crawler-mounted washing system that integrates a high-G aggregate screen, twin hydrocyclones, dual dewatering screens, and automated slurry handling systems. It’s built for operations that demand sharp cut-point accuracy, high material recovery, and mobile flexibility. With a design focused on quick setup, portability, and continuous output, it supports producers targeting tight-spec industrial sands, particularly in the oil & gas and construction sectors.

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Key Benefits

Advanced classification, scrubbing, and dewatering technologies

Frac Sand System delivers clean, cut-size precision for hydraulic fracturing.

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Integrated Grid Box
Integrated Grid Box

High-volume sand processing line supports large-scale operations without compromising quality.

Precision Sand Classification
Precision Sand Classification

- Multi-hydrocyclone setup delivers sharp particle separation and ultra-clean fines removal.
- Built for API-grade 40/70 and 50/140 frac sand production.

High-Frequency Precision Screening
High-Frequency Precision Screening

- Integrated high-frequency screen ensures accurate size separation before dewatering.
- Removes oversize and undersize fractions efficiently, delivering tightly graded frac sand ready for drying or storage.

Elevated, Skid-Mounted Modular Design
Elevated, Skid-Mounted Modular Design

- Compact footprint with integrated walkways and access platforms.
- Quick site deployment with plug-and-play assembly.

Dewatering Module
Dewatering Module

- High-frequency dewatering screen ensures low moisture output.
- Enables optimal dryer feed and reduces energy consumption downstream.
- Designed to meet specifications for frac sand, glass sand, and high-silica industrial applications.

Process Efficiency with Recycled Water
Process Efficiency with Recycled Water

- Compatible with closed-loop water recovery using thickeners and filter presses.
- Ideal for operations in water-stressed environments.

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Product Features

Engineered for safe, seamless operation—making sand washing simpler and more efficient.

Flow edited 1

Seamless material flow

From raw feed through the heavy-duty feeder grid box into precision screening, followed by multi-stage hydrocyclone classification, cleaned sand is then dewatered and transferred via frac conveyors, ensuring consistent, high-purity output ready for drying or stockpiling.

Wireframe Feature 2

Multi-cyclone configuration

At the heart of the Taurian Frac system lies the power of four high-performance hydrocyclones, working in parallel to achieve sharper cut points and finer sizing. This multi-cyclone configuration ensures efficient separation of ultrafines, delivering consistently graded frac sand with superior purity.

WetScreen Edited 3

Screen sprinkler system

The integrated screen sprinkler system ensures effective wet screening by uniformly distributing water across the screen decks. This helps break down clay lumps, remove fine contaminants, and maintain consistent material flow—enhancing screening efficiency and improving the overall cleanliness of the processed frac sand.

Feature 4 hydraulic Feeder box

Grid box with hydraulic adjustment

Easily modifiable opening angle for optimal oversize separation and combined with smart feed separation, it ensures that only appropriately sized material enters the process, reducing equipment wear, preventing blockages, and improving overall plant efficiency and throughput.

Seamless material flow
Multi-cyclone configuration
Screen sprinkler system
Grid box with hydraulic adjustment
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WetScreen 1
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Frac 2
Frac 3
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Frac img web 1
WetScreen 1
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Frac 4
Frac 2
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Technical Specifications

Frac 225
SCREENBOX2 AGG 2 SAND3 AGG 2 SANC2 AGG, 1 SAND3 AGG 1 SAND
Screening area4.9m x 1.5m (16’5”)4.9m x 1.5m (16’5”)4.9m x 1.5m (16’5”)4.9m x 1.5m (16’5”)
Number of decks3333
Power required15kW (20hp)15kW (20hp)15kW (20hp)15kW (20hp)
MountingSpringSpringSpringSpring
Screen bearings2 bearing2 bearing2 bearing2 bearing
Max spraybar water throughput @ 2 bar235m³/hr340m³/hr235m³/hr340m³/hr
SAND PLANT 120TPH
Dewatering screen3.7m x 1.5m (12’x5’)3.7m x 1.5m (12’x5’)3.7m x 1.5m (12’x5’)3.7m x 1.5m (12’x5’)
Screen power required8kW (11hp)8kW (11hp)8kW (11hp)8kW (11hp)
Fines cyclone1 x T3751 x T3752 x T6602 x T660
Nunes pump200/150 - 15kW (20hp)200/150 - 32kW (29.5hp)250/200 - 45kW (60hp)250/200 - 45kW (60hp)
Coarse cyclone1 x T5001 x T500
Coarse pump200/150 - 30kW (40hp)200/150 - 30kW (40hp)
Dewatering screen4.3m x 1.8m (14’x6’)4.3m x 1.8m (14’x6’)4.3m x 1.8m (14’x6’)4.3m x 1.8m (14’x6’)
Screen power required12.4kW (16.5hp)12.4kW (16.5hp)12.4kW (16.5hp)12.4kW (16.5hp)
Fines cyclone2 x T3752 x T3752 x T6602 x T660
Fines pump200/150 - 22kW (29.5hp)200/150 - 22kW (29.5hp)250/200 - 45kW (60hp)250/200 - 45kW (60hp)
Coarse cyclone2 x T5002 x T5002 x T5002 x T500
Coarse pump200/150 - 30kW (40hp)200/150 - 30kW (40hp)200/150 - 30kW (40hp)200/150 - 30kW (40hp)
STOCKPILE CONVEYORS
Quantity4544
Length9.3m9.3m9.3m9.3m
Belt width650mm (26")650mm (26")650mm (26")650mm (26")
Belt type650mm EP315 3 ply plain & 3+1.5 covers650mm EP315 3 ply plain & 3+1.5 covers650mm EP315 3 ply plain & 3+1.5 covers650mm EP315 3 ply plain & 3+1.5 covers
Stockpile capacity - sand350m³350m³800m³800m³
Stockpile capacity - aggregate100m³100m³100m³100m³
Power required4 x 4kW (5hp)5 x 4kW (5hp)3 x 4kW (5hp)3 x 4kW (5hp)
Radial wheel drive power requirement2 x 0.37kW (0.5hp)2 x 0.37kW (0.5hp)1 x 0.37kW (0.5hp)1 x 0.37kW (0.5hp)
POWER & WATER
Typical power requirements – standard sand plant124.9kW (168hp)128.9kW (173hp)113.6kW (152hp)117.6kW (158hp)
Typical power requirements – high capacity sand plant139.9kW (188hp)143.9kW (193hp)128.6kW (172hp)132.6kW (178hp)
Water requirements – standard sand plant250-350m³/hr250-350m³/hr250-350m³/hr250-350m³/hr
Water requirements – high capacity sand plant250-500m³/hr250-500m³/hr250-500m³/hr250-500m³/hr
SCREENBOX2 AGG 2 SAND3 AGG 2 SAND2 AGG, 1 SAND3 AGG, 1 SAND
Screening area6m x 1.8m (20’x6’)6m x 1.8m (20’x6’)6m x 1.8m (20’x6’)6m x 1.8m (20’x6’)
Number of decks2323
Power required22kW (30hp)22kW (30hp)22kW (30hp)22kW (30hp)
MountingSpringSpringSpringSpring
Screen bearings2 bearing2 bearing2 bearing2 bearing
Max spraybar water throughput @ 2 bar268m³/hr400m³/hr268m³/hr400m³/hr
SAND PLANT
Dewatering screen4.3m x 1.8m (14’x6’)4.3m x 1.8m (14’x6’)4.3m x 1.8m (14’x6’)4.3m x 1.8m (14’x6’)
Screen power required12.4kW (16.5hp)12.4kW (16.5hp)12.4kW (16.5hp)12.4kW (16.5hp)
Fines cyclone2 x T3752 x T3752 x T6602 x T660
Fines pump200/150 - 22kW (29.5hp)200/150 - 22kW (29.5hp)250/200 - 45kW (60hp)250/200 - 45kW (60hp)
Coarse cyclone2 x T5002 x T5002 x T5002 x T500
Coarse pump200/150 - 30kW (40hp)200/150 - 30kW (40hp)200/150 - 30kW (40hp)200/150 - 30kW (40hp)
STOCKPILE CONVEYORS
Quantity4534
Length9.3m9.3m9.3m9.3m
Belt width650mm (26")650mm (26")650mm (26")650mm (26")
Belt type650mm EP315 3 ply plain + 3+1.5 covers650mm EP315 3 ply plain + 3+1.5 covers650mm EP315 3 ply plain + 3+1.5 covers650mm EP315 3 ply plain + 3+1.5 covers
Stockpile capacity - sand350m³350m³800m³800m³
Stockpile capacity - aggregate100m³100m³100m³100m³
Power required4 x 4kW (5hp)5 x 4kW (5hp)3 x 4kW (5hp)4 x 4kW (5hp)
Radial wheel drive power requirements2 x 0.37kW (0.5hp)2 x 0.37kW (0.5hp)1 x 0.37kW (0.5hp)1 x 0.37kW (0.5hp)
POWER AND WATER REQUIREMENTS
Typical power requirements162.3kW (218hp)166.3kW (223hp)154.5kW (207hp)157.5kW (211hp)
Water requirements250-500m³/hr250-500m³/hr250-500m³/hr250-500m³/hr
2 DECK VIBRATING GRID
Working angle10–20°
Tipping angle450 max
Motor (Hydraulic)59cc/rev
HOPPERFRAC 225FRAC 265
Capacity12m³12m³
Grid spacing100mm (4")100mm (4")
FEED CONVEYOR
Length18.7m22.7m
Belt1050mm (42")1050mm (42")
Number of decks11kW (15hp) 2 x 11kW (15hp)
Power required1.5kW (2hp)1.5kW (2hp)
POWERPACK
Motor size - all options37kW (50hp)37kW (50hp)
Hydraulic pump capacity46cc/33cc/33cc46cc/33cc/33cc
Oil cooler motor size0.18kW (0.24hp)0.18kW (0.24hp)

Downloads for Frac

Frac

Case Study

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