High-Volume Output with Taurian’s Roll Crusher TRC 800

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Bhanot Enterprises | Jabalpur, MP

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Bhanot Enterprises, based in Jabalpur, Madhya Pradesh, is a key aggregate supplier for major infrastructure works, including NHAI-led projects. In 2024, NHAI launched nine highway projects in the region covering 225 km with an investment of ₹2,367 crore, notably enhancing demand for 10–40 mm aggregates. To meet these requirements, Bhanot integrated Taurian’s high-efficiency Roll Crusher into its operations. Capable of processing hard rock like granite and basalt, the crusher consistently delivers over 100-120 TPH with extended liner life and reduced downtime, ensuring timely supply to critical road and highway developments.

Geographical Setting: Crushing at the Core of the Deccan

Located along the northern fringe of the Deccan Plateau, Jabalpur’s quarry zones contain hard, dense rocks such as granite, dolerite, basalt, and gneiss—known for their abrasive character and high compressive strength. These formations are ideal for producing high-spec road base, but they also test the limits of conventional crushers. Seasonal dust, extreme summer heat, and fast-paced infrastructure deadlines added further pressure on plant reliability and throughput.

Crushing at the Core of the Deccan – Jabalpur

The Challenge

Bhanot Enterprises faced a series of operational challenges in meeting the growing infrastructure demand across Madhya Pradesh. The company needed to crush high-density igneous rocks like granite and basalt without excessive wear, while maintaining uniform aggregate sizes (10–40 mm) essential for road base and sub-base layers. Complicating matters, Bhanot had accumulated a large reserve of 5–10 mm crushed rock—stockpiled around the plant for nearly two years due to low demand for this fraction. They needed a solution that could reduce this waste while delivering high output, consistent gradation, and improved energy efficiency. Their existing setup struggled with frequent liner changes, high power use, and product inconsistency, leading to costly delays and material rejection. With expansion on the horizon, operational costs and scalability had become critical concerns.

Jabalpur Roll – Challenge

The Solution

TRC 800 Roll Crusher

To address issues of inconsistent gradation, excessive wear, and a large unused stockpile of 5–10 mm material, Bhanot Enterprises upgraded their crushing setup with Taurian’s Roll Crusher. This advanced solution allowed them to reclaim and blend previously unused material, while maintaining high production efficiency. The roll crusher’s design replaces sliding friction with rolling contact, reducing wear and power loss significantly, key advantages when working with hard basalt and granite. It offered precise control over output size and minimized the generation of fines, enabling Bhanot to meet tight project specifications while lowering operational costs.

Key Technical Advantages:

  • Dual-roll configuration with precision gap control for consistent output sizing
  • Hardened alloy steel rolls for longer wear life in high-abrasion conditions
  • Optimized roll speed and diameter to prevent fines and ensure shape
  • Spherical roller bearings to reduce heat, friction, and energy loss
  • Automatic overload protection for tramp metal and uncrushable
  • Dust-sealed bearings and rugged frame for low maintenance and high uptime
Jabalpur Roll – Solution

Results and Impact

Since deploying Taurian’s Roll Crusher, Bhanot Enterprises has consistently delivered output exceeding 200 TPH, with a 50% increase in liner life and 60% reduction in downtime. The ability to reprocess their unused 5–10 mm stockpile significantly improved resource utilization and reduced material waste. These improvements enabled Bhanot to efficiently fulfill their allotted 15 km stretch within the broader 225 km NHAI highway development around Jabalpur in 2024—a project distributed among multiple market players. Enhanced gradation control, lower fuel consumption, and minimal maintenance helped Bhanot meet strict project specifications and timelines, strengthening their reputation and positioning for future government contracts.

Jabalpur Roll – Results and Impact